Fiberglass GRP FRP Pipe Filament Winding Machines

Fiberglass GRP FRP Pipe Filament Winding Machines

The diameter assortment of FRP pipes winding machine HBYX can layout and manufacture is: DN15mm-DN4000mm.
Make an case in point with the pipe winding device which can create optimum diameter 2500mm:
QFW-2500VI FRP Pipe Production Line
1. Introduction
FW-2500VI Computer control Winding Machine is adopted innovative soaked continuous fiber winding approach, it is a new solution designed in China, and its function residence has been improved and created for several moments. The machine has quite realistic construction, creative layout, and it operates easily, the interface between operator and equipment is affordable. 
2. The major parameters          
two.one  The whole electricity: 85kw
two.two  The optimum diameter can be made: DN200-2500mm
2.three  The effective length of the pipe:12m
two.4  The productiveness:1000kg/h
2.5  The baking board’s temperature of curing station:one hundred and five-a hundred and sixty degree centigrade
2.6  The maxi velocity of conveying roving: 100m/min
two.7  The width of the roving sheet:200mm
2.eight  The winding angle: 30°-90°
2.9  The maxi speed of operate: 90m/min
2.10  The maxi mould-unloading power:83t
two.eleven  The rated drawing pressure of the capstan:5t
2.12  The rated pressure of the hydraulic system:16MPa
Be aware: if provides the infrared ray baking boards, the overall energy: 135KW
three. The main traits of the products
3.one The advanced configuration: We created the equipment and the program by ourselves and committed to have the superior configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial manage personal computer is made in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the legal responsibility, security, and precision of the even though equipment operating. The menu is displayed in Chinese and English, the interface in between the operator and the equipment is realistic, it is easy to run and the doing work issue can be adjusted freely through the rotary knob on the panel board. 
3.two It has been adopted the most recent edition winding software designed by ourselves. And the roving arrangement is standard, enclosure is comprehensive, the place of the trolley is accurate. The wound outcome must be standard rhombuses checked by one particular piece of roving. The parameter this sort of as the width of roving sheet, the winding duration and the winding diameter are all not minimal in the software.
three.3 The functions of the managing program contain hand management, semi automatic, automatic, emergency brake, restrict change defense and stepless velocity regulation. It should not influence the linearity when the operate of stepless speed regulation has been began.
3.4 The winding resin and including mortar supplementary resin are conveyed into the mixer by the standard quantity pump, soon after the curing agent handed the stream meter, atomized by the strain air, and then blended with the resin in the mixer. Be flowed out with each other from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin separately. This kind of regular volume pump has some advantages, these kinds of as large adjustment selection of quantity of movement, to work simply and decrease stoppage when compared with the other variety of mixer.
three.5 The motive electrical power of the winding trolley working is positioned at 1 stop of the bed body, the motor drives the reducer and drag the trolley to move by the chains, and it is established the adjustment unit for the tightness of the chains at the conclude of the physique.  3.6 The running energy units of the inner layer making equipment and the winding equipment are positioned at one end of the bed human body. The motor drives the planetary stability wheel reducer, and drags the trolley to operate CZPT through the chains. The changing system of the chain free or fast has been established at the tail stop of the mattress body. Or the managing energy devices are positioned at 1 facet of the trolley, the motor push the reducer and drag the trolley to operate by rack and gear wheel transmission technique.
three.7 The trolley of the interior layer creating machine matches the hydraulic lifting system to meet the diverse diameter of the pipes.
3.8 The resin provide technique of the interior layer making machine is exact same to the winding device. The movie clamper and the woven fabrics clamper are established on the trolley, and their tensile can be altered, they can make the movie and the woven materials be wound on the mould steadily.
three.nine The curing station is adopted strength saving kind infrared ray baking boards, they are positioned in the longitudinal path parallel with the mould. They can make the pipe heated steadily for the duration of the curing. If the indoor temperature is above 15ºC in winter, the baking board can be power-off to save vitality and can decline the cost. The baking board can be divided into two groups, it can use only with one particular team when wind the brief pipe.
3.ten Apart from the mould-unloading equipment, the other one models are all set machine stock heads and machine tails, employed to support and travel the mould.
three.eleven The repairing machine is set drinking water-spraying unit, it can lessen the air pollution of the dust in the air, to extend the daily life of the grinder.
three.12 The resistance center amongst the pipe and the mould is coincident with the forcing centre of the mould-unloading hydraulic container in the mould-unloading equipment, and they are set.Each of the mould supporting trolley and the pipe supporting trolley are adopted forklift structure for supporting the moulds with different diameter.
During mould-unloading, the mould-unloading pressure is excellent at the beginning, the pressure provided by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading power getting to be modest, at this minute, the capstan motor has been put on to enhance the mould-unloading pace.
four. The components of FW-2600VI Personal computer control Pipe Creation Line
four.1 Interior liner manufacturing machine, its amount is one particular established
four.1.one Principal shaft transmission technique
four.1.2Transmission technique of trolley and operating
four.one.3Bed body (its size is 18meters)
four.one.4CZPT controlling technique
four.1.5The entrance and rear help frames for supporting the mould
four.1.6Resin source and showering technique
four.one.7The hydraulic lifting platform
four.1.8Film and cellular fabrics clamper
four.one.9CZPT pumping station
four.2 Pc manage winding equipment, its amount is one particular established
four.2.1 Major shaft transmission technique
4.two.2 Winding trolley and transmission technique
four.2.three Adding mortar trolley and transmission method
4.2.four Lifting and supply mortar program
four.2.five Bed physique (its duration is 19 meters)
four.2.6 Introducing mortar trolley and transmission method
4.2.7 The entrance and rear assist frames for supporting the mould
4.two.eight  Computer controlling program
4.two.9  The resin supply program for winding and for complement in introducing mortar
four.two.10 Movie and mobile fabrics clamper
four.2.11 Sliding unit
four.three Curing stations, its quantity is 4sets 
4.3.one Principal shaft transmission method       
four.three.two The front and rear assistance frames for supporting the mould
four.three.three CZPT equipment managing technique
4.3.four Curing framework and infrared ray baking boards
4.4 Repairing machine, its amount is one particular set
four.4.1 Main shaft transmission program
4.4.2 The entrance and rear help frames for supporting the mould
4.4.3  Socket finish uniform system
4.4.four Spigot conclude fixing unit
four.four.5 CZPT apparatus managing system
four.four.six Dust removing system
four.five Mould unloading machine, its amount is a single established
four.5.one Gantry
4.five.two Unloading mould trolley
4.five.3 Supporting pipe trolley
4.five.4 Supporting mould trolley
4.5.5 High speed dragging mould method
four.5.6 Unloading mould hydraulic program
four.five.seven Electrical power Managing box
4.5.eight Xihu (West Lake) Dis. keep track of
4.five.9 Sliding gadget
4.5.ten Pulling cable bracket
four.6  Resin combine station, its amount is one particular established
four.6.one Underground storage tank
4.6.2 Mix tank
4.6.three Resin conveying technique
four.six.four CZPT contribution box
five. Key elements
five.one  PC CZPT pc: created in ZheJiang , china
5.two  The spindle transducer: produced in Simons, Germany
five.3  The servo motor and the driver of the trolley: made in Panasonic, Japan
five.4  The photoelectric encoder: made in OMRON, Japan
five.five Earth balance reducer: produced in Xihu (West Lake) Dis.i Team, ZheJiang , China
5.six  The electrical aspects: produced in Delixi Group, China
6. The enhanced technical provider
six.1 Supply the specialized materials for generating the gear (the instruction for working the products, the electrical chart, the foundation chart of the products).
6.2 Provide the design normal and design software program for the FRP pipes, and continue the coaching for the pipe method layout. 
six.3 Supply the FRP substance companies and move forward with the education for the winding technological innovation.
six.four Provide the forms for the laboratory take a look at, and the screening for the gear, and continue the instruction for the screening technology.

 

Fiberglass GRP FRP Pipe Filament Winding Machines

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