ISO16949: 2009 Approved Industrial Chain
Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
1. Industrial Chain Parts
2. Production flow chart
1. Incoming material
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
8. Final inspection
4. Company Information
HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program.
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
“We are always serving our customers with our best products.”
How does the design of a drive chain affect its efficiency and performance?
The design of a drive chain plays a crucial role in determining its efficiency and performance characteristics. Here is a detailed explanation:
The efficiency and performance of a drive chain are influenced by several design factors that are carefully considered during its development:
- Chain Pitch and Size: The pitch and size of the chain links affect the load-carrying capacity, efficiency, and overall performance of the drive chain. A proper balance must be struck between chain size and strength to ensure optimal power transmission while minimizing friction and energy losses.
- Roller Design: The shape and dimensions of the chain’s rollers impact its efficiency and performance. Well-designed rollers reduce friction and wear by promoting smooth rolling motion between the chain and the sprocket teeth. They also contribute to improved power transmission and reduced noise levels.
- Plate and Pin Design: The shape and material of the chain’s plates and pins influence its strength, durability, and flexibility. Properly designed plates and pins ensure reliable power transmission, resistance to wear, and the ability to accommodate shock loads and varying torque conditions.
- Sprocket Profile and Tooth Design: The design of the chain’s sprockets is critical for efficient power transmission. Sprockets with accurately machined teeth and suitable profiles minimize friction, ensure proper engagement with the chain, and facilitate smooth chain articulation. Well-designed sprockets reduce wear, noise, and energy losses.
- Lubrication Features: Drive chain design often incorporates lubrication features such as oiling holes or grooves to facilitate proper lubricant distribution along the chain’s moving parts. Well-designed lubrication features ensure effective lubrication, reduce friction, prevent wear, and enhance the chain’s overall efficiency and lifespan.
- Material Selection: The choice of materials for the chain’s components, such as the rollers, plates, pins, and bushings, significantly impacts its efficiency and performance. The selected materials must possess appropriate strength, wear resistance, and fatigue resistance to withstand the operating conditions and demands of the application.
- Tensioning and Adjustment Mechanisms: Drive chain design often includes mechanisms for tensioning and adjusting the chain’s tension. Properly designed tensioning systems ensure optimal chain tension throughout its operation, promoting efficient power transmission, reducing chain vibration, and extending the chain’s service life.
A well-designed drive chain minimizes energy losses due to friction, reduces wear, and optimizes power transmission efficiency. It provides smooth and reliable operation, reduces noise levels, and contributes to the overall performance and longevity of the power transmission system.
It is important to note that drive chain design should consider the specific requirements and constraints of the application, including load capacity, speed, environmental conditions, and maintenance considerations. Regular inspection, lubrication, and proper tensioning are essential for maintaining the efficiency and performance of the drive chain over time.
By incorporating efficient design principles and considering the various factors that influence performance, manufacturers can produce drive chains that offer high efficiency, reliable power transmission, extended service life, and optimal performance in their intended applications.
How does a drive chain handle shock loads and sudden changes in torque?
A drive chain is designed to handle shock loads and sudden changes in torque to ensure reliable power transmission. Here is a detailed explanation:
Drive chains are built to withstand varying operating conditions and handle dynamic forces effectively. When subjected to shock loads or sudden changes in torque, several factors contribute to the chain’s ability to handle these situations:
- Chain Strength: Drive chains are designed to have high tensile strength and load-carrying capacity. This enables them to withstand sudden increases in torque or shock loads without experiencing failure or elongation.
- Material and Construction: The material and construction of the chain play a crucial role in its ability to handle shock loads. Chains made from high-quality alloy steels or specialty materials are capable of absorbing and distributing the forces generated during sudden torque changes or shock events.
- Design Features: Drive chains incorporate design features that enhance their ability to handle shock loads. These features include specially shaped link plates, precision manufacturing tolerances, and surface treatments to improve fatigue resistance and reduce stress concentrations.
- Tensioning and Slack Elimination: Proper tensioning of the drive chain is important to minimize the potential for slack and excessive movement during shock loads. Tensioners or tensioning systems are commonly employed to maintain proper tension and prevent chain slack, ensuring smooth power transmission.
- System Damping: The overall system design and components can contribute to damping the effects of shock loads. By incorporating shock-absorbing elements, such as dampers, couplings, or flexible mounts, the impact of sudden torque changes can be mitigated, reducing the stress on the drive chain.
- Regular Maintenance: Regular inspection, lubrication, and maintenance of the drive chain are crucial to identify any signs of wear, fatigue, or damage that may compromise its ability to handle shock loads. Prompt replacement of worn or damaged components is necessary to maintain the chain’s performance and prevent unexpected failures.
While drive chains are designed to handle shock loads and sudden changes in torque, it is important to consider the specific application requirements and consult with experts or manufacturers to ensure proper chain selection and installation. Adhering to recommended maintenance practices will help maximize the chain’s ability to handle shock loads and ensure reliable and durable power transmission.
Can a drive chain be used in a motorcycle or bicycle?
Yes, a drive chain can be used in both motorcycles and bicycles as a means of power transmission from the engine or pedals to the wheels.
In motorcycles and bicycles, the drive chain is an essential component that transfers power generated by the engine (in the case of motorcycles) or the rider’s pedaling (in the case of bicycles) to the rear wheel. Drive chains are commonly used in these vehicles due to the following reasons:
- Efficient Power Transfer: Drive chains provide efficient power transfer, minimizing energy loss during transmission and allowing the rider to effectively utilize the available power.
- High Torque Handling: Motorcycles and bicycles often require high torque to accelerate or climb hills. Drive chains are capable of handling the high torque requirements, making them suitable for these applications.
- Compact and Lightweight: Drive chains are relatively lightweight and compact, allowing for efficient power transmission without adding excessive weight to the vehicle.
- Variable Gear Ratios: By using different-sized sprockets on the drive chain, motorcycles and bicycles can achieve variable gear ratios, providing the rider with a range of speed options to adapt to different road or terrain conditions.
- Customization Options: Drive chains offer flexibility in terms of customization. Riders can select different chain lengths, sprocket sizes, and chain types to suit their specific riding preferences and requirements.
Proper maintenance of the drive chain is important in motorcycles and bicycles to ensure optimal performance and longevity. This includes regular cleaning, lubrication, tension adjustment, and periodic replacement when the chain becomes worn or damaged.
editor by CX 2023-08-04